MEC&F Expert Engineers : 1 WORKER DEAD, 1 CRITICAL, 1 HURT IN DOUGLAS CO., GEORGIA ASPHALT REFINERY HYDROGEN SULFIDE LEAK

Thursday, April 23, 2015

1 WORKER DEAD, 1 CRITICAL, 1 HURT IN DOUGLAS CO., GEORGIA ASPHALT REFINERY HYDROGEN SULFIDE LEAK












APRIL 23, 2015

DOUGLAS COUNTY, GEORGIA

A Douglas County plant has reopened after a deadly refinery accident Wednesday at 7982 Huey Rd, Douglasville, GA 30134

Officials say they've taken care of the problem, but residents told Channel 2’s Tyisha Fernandes they're concerned dangerous gas is still around.

Hydrogen sulfide leaked at the Asphalt Refinery and Technical Co., causing one man to go into cardiac arrest. He later died at a nearby hospital.

Another worker fell off a 20-foot tower he was working on.  A third man is expected to be OK.

“They said a long time ago that if that plant ever blew up, Douglas County would be gone,” said Erica Backston, who lives close to the refinery with her two young children.

She told Fernandes she has always been worried about deadly gases in the air.

“With my kids right here and the school is right across the tracks, all these kids are in danger from this stuff,” Backston said.

NewsChopper 2 flew over the factory Wednesday afternoon as first responders went to the plant because of the hydrogen sulfide gas leak.

Douglas County officials told Fernandes that they have tested the air around the refinery and the public has nothing to worry about.

But Backston is still concerned.

“It could be in my kids’ lungs right now. It could be in mine, you know?” Backston said.

Officials at the refinery are investigating what made that deadly gas leak into the air.


Health Hazards of Hydrogen Sulfide




Hydrogen sulfide gas causes a wide range of health effects. Workers are primarily exposed to hydrogen sulfide by breathing it. The effects depend on how much hydrogen sulfide you breathe and for how long. Exposure to very high concentrations can quickly lead to death. 




Short-term (also called acute) symptoms and effects are shown below:







    







Worker Exposure Limits














OSHA PELs:








NIOSH IDLH: 100 ppm







IDLH: immediately dangerous to life and health (level that interferes with the ability to escape) (NIOSH)

PEL: permissible exposure limit (enforceable) (OSHA)

ppm: parts per million

REL: recommended exposure limit (NIOSH)








Concentration (ppm)



Symptoms/Effects








0.00011-0.00033



Typical background concentrations








0.01-1.5



Odor threshold (when rotten egg smell is first noticeable to some). Odor becomes more offensive at 3-5 ppm. Above 30 ppm, odor described as sweet or sickeningly sweet.








2-5



Prolonged exposure may cause nausea, tearing of the eyes, headaches or loss of sleep. Airway problems (bronchial constriction) in some asthma patients.








20



Possible fatigue, loss of appetite, headache, irritability, poor memory, dizziness.








50-100



Slight conjunctivitis ("gas eye") and respiratory tract irritation after 1 hour. May cause digestive upset and loss of appetite.








100



Coughing, eye irritation, loss of smell after 2-15 minutes (olfactory fatigue). Altered breathing, drowsiness after 15-30 minutes. Throat irritation after 1 hour. Gradual increase in severity of symptoms over several hours. Death may occur after 48 hours.








100-150



Loss of smell (olfactory fatigue or paralysis).








200-300



Marked conjunctivitis and respiratory tract irritation after 1 hour. Pulmonary edema may occur from prolonged exposure.








500-700



Staggering, collapse in 5 minutes. Serious damage to the eyes in 30 minutes. Death after 30-60 minutes.








700-1000



Rapid unconsciousness, "knockdown" or immediate collapse within 1 to 2 breaths, breathing stops, death within minutes.








1000-2000



Nearly instant death







What about longer term health effects? Some people who breathed in levels of hydrogen sulfide high enough to become unconscious continue to have headaches and poor attention span, memory, and motor function after waking up. Problems with the cardiovascular system have also been reported at exposures above permissible exposure limits. People who have asthma may be more sensitive to hydrogen sulfide exposure. That is, they may have difficulty breathing at levels lower than people without asthma.




The explosive range of hydrogen sulfide in air is 4.5 to 45.5 percent. This range is much higher than the PEL.




Safety Hazards


  • Hydrogen sulfide is a highly flammable, explosive gas, and can cause possible life-threatening situations if not properly handled. In addition, hydrogen sulfide gas burns and produces other toxic vapors and gases, such as sulfur dioxide.
  • In addition to exposure to hydrogen sulfide in the air, exposure to liquid hydrogen sulfide can cause "blue skin" or frostbite. If clothing becomes wet, avoid ignition sources, remove the clothing and isolate it in a safe area to allow it to evaporate.
  • The effect called knockdown (rapid unconsciousness) often results in falls that can seriously injure the worker.


The following resources provide more information on the safety and health effects of hydrogen sulfide:


  • Hydrogen Sulfide (H2S) (PDF*). OSHA Fact Sheet. (2005, October). Provides a concise list of industrial sources, symptoms and health effects of exposure to hydrogen sulfide, and OSHA requirements for the protection of workers.
  • NIOSH Pocket Guide to Chemical Hazards. National Institute for Occupational Safety and Health (NIOSH) Publication No. 2005-149. Provides physical descriptions, exposure limits, measurement methods, personal protection and sanitation, first aid, respirator recommendations, exposure routes, symptoms, target organs, and other information about hydrogen sulfide.
  • IDLH Documentation for Hydrogen Sulfide. National Institute for Occupational Safety and Health (NIOSH), (Revised 1996, August 16). Describes how NIOSH determined hydrogen sulfide Immediately Dangerous to Life and Health (IDLH).
  • ToxFAQs for Hydrogen Sulfide. Agency for Toxic Substances and Disease Registry (ATSDR), (2006, July). Answers the most frequently asked health questions about hydrogen sulfide.
  • Toxicological Profile for Hydrogen Sulfide. Agency for Toxic Substances and Disease Registry (ATSDR), (2006, July). More detailed technical information on hydrogen sulfide, health effects, chemical and physical properties, potential for human exposure, and analytical methods.
  • Medical Management Guidelines for Hydrogen Sulfide. Agency for Toxic Substances and Disease Registry (ATSDR), (2006, April). Provides general information about hydrogen sulfide, its health effects, and specific medical treatments for hydrogen sulfide exposure.