MEC&F Expert Engineers

Thursday, August 13, 2015

Case Farms Processing ignores dangers, cited with 55 violations after latest inspections. The chicken processor faces $861K in fines after OSHA finds workers continue to be exposed to serious amputation, electrocution and fall hazards.

U.S. Department of Labor

August 13, 2015


Chicken processor faces $861K in fines after OSHA finds workers
continue to be exposed to serious amputation, electrocution and fall hazards.

Case Farms Processing ignores dangers, cited with 55 violations after latest inspections.

WINESBURG, Ohio — 

For employees at a leading supplier of chicken to national fast food and supermarket brands, the dangers of amputation, electrocution and hazardous falls are all in a day's work, and part of their employer's long history of violating federal worker safety and health standards.


A U.S. Department of Labor's Occupational Safety and Health Administration investigation of an Ohio poultry processing facility operated by Case Farms Processing Inc. found that the company was aware of the dangers, but continued to expose workers to serious and potentially fatal injuries. 

Acting on a referral, OSHA cited the company on Aug. 13 for two willful, 20 repeat, 30 serious and three other-than-serious safety and health violations. OSHA assessed $861,500 in penalties and added the company to the agency's Severe Violator Enforcement Program*.

"Case Farms is an outrageously dangerous place to work. In the past 25 years, Case Farms has been cited for more than 350 safety and health violations," said Dr. David Michaels, assistant secretary of labor for occupational safety and Health. "Despite committing to OSHA that it would eliminate serious hazards, Case Farms continues to endanger the safety and health of its workers. This simply must stop."

The February 2015 inspection that resulted in the Aug. 13 citations found:
  • Amputation hazards.
  • Fall hazards due to non-functioning fall-arrest systems, unprotected platforms and wet work surfaces.
  • Lack of personal protective equipment.
  • Numerous violations of electrical safety standards.
  • Improperly stored oxygen cylinders.
  • Lack of emergency eye-wash stations.
Case Farms has an extensive history of health and safety violations. Since 1988, OSHA and the Occupational Safety and Health Division of North Carolina's Department of Labor have inspected the company 66 times at its facilities in North Carolina and Ohio, with citations issued in 42 of those inspections. A majority of the inspections were initiated after worker injuries, complaints or referrals. 

In 2013, the company agreed to address safety violations in a settlement agreement with OSHA after being cited for exposing workers to dangerous machinery and other hazards at its Winesburg facility. However, follow up inspections led to the issuance of citations on May 28, 2015, for one willful violation, four repeat violations, one serious violation, and one other-than-serious violation. 

The hazards addressed by those citations include failing to ensure machines had safety guards to protect workers and allowing electrical hazards. Case Farms has contested those citations. In addition, OSHA is currently investigating Case Farms facilities in Canton, Ohio, after receiving reports of employee injuries there. 

Current citations on Case Farms are available here.

Headquartered in Troutman, North Carolina, Case Farms Processing processes 2.8 million chickens per week at seven facilities in North Carolina and Ohio. It has more than 3,200 employees and produces more than 900 million pounds of fresh, partially cooked and frozen-for-export poultry products yearly. Its Ohio facilities are located in Canton, Strasburg, Massillon and Winesburg. In North Carolina, Case Farms operates in Dudley, Goldsboro, Mount Olive and Morganton. 

The company has 15 business days from receipt of its citations and penalties to comply, request an informal conference with OSHA's area director, or contest the findings before the independent Occupational Safety and Health Review Commission

To ask questions; obtain compliance assistance; file a complaint; or report amputations, eye loss, workplace hospitalizations, fatalities or situations posing imminent danger to workers, the public should call OSHA's toll-free hotline at 800-321-OSHA (6742) or the Columbus Area Office at 614-469-5582.
Under the Occupational Safety and Health Act of 1970, employers are responsible for providing safe and healthful workplaces for their employees. 

OSHA's role is to ensure these conditions for America's working men and women by setting and enforcing standards, and providing training, education and assistance. For more information, visit http://www.osha.gov.

21-year-old employee loses 4 fingers on his first day. Quality Blow Molding Inc., a plastic molding company did not report amputation, as required by OSHA.

August  13, 2015

21-year-old employee loses 4 fingers on his first day.

Quality Blow Molding Inc., a plastic molding company did not report amputation, as required by OSHA.


ELYRIA, Ohio

The first day on the job for a new employee ended tragically when the 21-year-old man suffered severe burns and the loss of four fingers on his right hand as he tried to clear a jam in a plastic molding machine. The man had been working for a few hours when the incident occurred at an Elyria manufacturer. 

The U.S. Department of Labor's Occupational Safety and Health Administration cited his employer, Quality Blow Molding Inc., for two willful, two repeated and one other-than-serious violation on Aug. 12.

OSHA inspectors found the company failed to train the employee about safety requirements that protect workers from machine hazards. Quality Blow Molding also failed to report the injury to the agency, as required.

The company, which manufactures bottles, golf tees and other plastic items, faces proposed penalties of $171,270 and was placed in OSHA's Severe Violator Enforcement Program following the investigation of the March 2 injury. The agency cited Quality Blow Molding for similar hazards in 2010 and 2014 at the same facility.

"A preventable and unforgivable injury has changed this young man's life," said Kimberly Nelson, OSHA's area director in Toledo. "For the second time in two years, Quality Blow Molding intentionally and willfully disregarded OSHA standards and requirements for machine safety."

OSHA inspectors found the company also failed to protect workers from operating machine parts because it had not implemented procedures to prevent machines from starting up during service and maintenance. In addition, the company did not train workers on safety procedures or install machine guards on horizontal lathes. These violations are among OSHA's most frequently cited, and can result in death or permanent disability. 

To view current citations, visit http://www.osha.gov/ooc/citations/QualityBlowMolding_1046161_1046200.pdf*.

The company has 15 business days from receipt of its citations and penalties to comply, request an informal conference with OSHA's area director, or contest the findings before the independent Occupational Safety and Health Review Commission.

To ask questions, obtain compliance assistance, file a complaint, or report amputations, eye loss, workplace hospitalizations, fatalities or situations posing imminent danger to workers, the public should call OSHA's toll-free hotline at 800-321-OSHA (6742) or the agency's Toledo Area Office at 419-259-7542.

Under the Occupational Safety and Health Act of 1970, employers are responsible for providing safe and healthful workplaces for their employees. OSHA's role is to ensure these conditions for America's working men and women by setting and enforcing standards, and providing training, education and assistance. For more information, visit http://www.osha.gov.

ARE YOU READY CALIFORNIA? El Nino may bring once-in-a-generation storms to Southland, says NOAA report


The powerful El Nino over the Pacific Ocean could bring massive, once-in-a-generation storms to Southern California in 2015, according to a new report released Thursday.
The powerful El Nino over the Pacific Ocean could bring massive, once-in-a-generation storms to Southern California in 2015, according to a new report released Thursday.

The report from the National Oceanic and Atmospheric Administration's National Weather Service Climate Prediction Center says there is a greater than 90 percent chance that El Nino will continue through early 2016 in the northern hemisphere. The report also says there's an 86 percent chance it will last into early spring.

"Collectively, these atmospheric and oceanic features reflect a significant and strengthening El Nino," the report states.

Strong El Nino conditions can result in not only more storms - but stronger storms - typically carrying heavy rain and snowfall.

Climate scientists say this year's El Nino could rival the intensity of the record-setting 1997 El Nino season, which caused weather-related havoc around the world including mudslides and flooding in Southern California.

El Nino in 1997 was the strongest on record, measuring 2.3 on forecasters' scales. Currently, this year's El Nino is at a 1.0, but it's still climbing. Some forecasters predict it will surpass 2.0.

While all of this may sound like the perfect cure to the state's multi-year drought, NOAA forecasters say even an above-average El Nino won't be enough to erase the past four years of bone-dry weather in California.

For the full report, visit www.cpc.ncep.noaa.gov.

A jury has found Jorene Nicolas guilty of gross vehicular manslaughter in the 2011 crash in Westminster, CA that killed 23-year-old Deanna Mauer.

Woman found guilty in 2011 Westminster fatal distracted driving crash

Jorene Nicolas appears in a Santa Ana court on vehicular manslaughter charges on Wednesday, Aug. 12, 2015.
Jorene Nicolas appears in a Santa Ana court on vehicular manslaughter charges on Wednesday, Aug. 12, 2015.
A jury has found Jorene Nicolas guilty of gross vehicular manslaughter in the 2011 crash in Westminster that killed 23-year-old Deanna Mauer.

Jurors took about 4 1/2 hours to reach the verdict on Thursday. Nicolas, 31, was taken into custody. The judge considered her a flight risk.

Prosecutors allege Nicolas slammed into the back of Mauer's Hyundai, killing her as she sat in stopped traffic on the 405 Freeway in April 2011.

They say Nicolas was distracted on her cellphone, texting just before the crash. Nicolas' attorneys say Nicolas' phone was not in use at the time of the accident.

This is the second time Nicolas has been tried in the death of Mauer, who was a star pitcher at San Jose State University. The first trial ended with a deadlocked jury last year.

Sentencing for Nicolas was scheduled for Sept. 4.

Driver saved from fiery crash by Good Samaritans in Paramount, California


A driver escaped a fiery crash on the side of the freeway in Paramount thanks to some Good Samaritans who came to the rescue.
A driver escaped a fiery crash on the side of the freeway in Paramount thanks to some Good Samaritans who came to the rescue.

The solo-vehicle wreck occurred shortly before 1 a.m. Thursday on the northbound 710 Freeway transition to the westbound 105 Freeway.

Passing motorists saw what happened and pulled the man from the flames.

The driver, 34, was taken to Long Beach Memorial Medical Center. Authorities said he suffered burns to the body and broke bones in his right leg. His identity was not immediately released.

The cause of the crash was under investigation.