MEC&F Expert Engineers : Exposure to Flame Retardants in Foam Found among Gymnastics Coaches

Saturday, September 22, 2018

Exposure to Flame Retardants in Foam Found among Gymnastics Coaches




An in-ground pit stocked with replacement foam blocks at one of the four gymnastics studios participating in the study. Photo from NIOSH.


Exposure to Flame Retardants in Foam Found among Gymnastics Coaches


To protect gymnasts from injury during training, polyurethane foam provides padding in the form of loose blocks, mats, and other equipment. To prevent the spread of fire, this foam also may contain flame retardants, potentially hazardous chemicals that could cause health problems for both gymnasts and coaches.

In 2004, the United States banned the use of one class of these flame retardants, PBDE, or polybrominated diphenyl ethers, following reports of links to hormonal disruption and increased risk of cancer. Since then, other flame retardants have taken their place in many products, including foam. The potential harmful effects of these new flame retardants are unclear, but some studies indicate that they, like their banned predecessors, also could disrupt the hormonal system and increase cancer risk. But questions exist: Does work-related exposure occur, and if so, by which route? Does cleaning or removing a source prevent exposure?

To answer these questions, NIOSH investigators measured gymnastic coaches’ exposure to 22 flame retardants in four gymnastics studios, at the request of the owner who expressed concern about foam blocks. First, investigators showed coaches how to wipe their hands using hand wipes. After the coaches wiped their hands, investigators sent the wipes to a laboratory for testing. Investigators collected the hand wipe samples before and after the gymnastics studios cleaned their facilities and replaced old foam blocks with new ones labeled as free of PBDEs and other flame retardants.

The investigators collected hand wipes from 20 coaches before the foam was replaced and from 18 coaches after the foam was replaced. Hand wipes were collected at the beginning and end of one shift. To look at how flame retardants might be distributed in dust deposits on windows, investigators wiped window surfaces, both inside the gyms and in other areas such as offices. Finally, they measured the levels of flame retardants in both the old and new replacement foam blocks.

When compared with the wipes taken before a work shift, post-work hand wipes showed significantly greater levels of 9 out of 13 flame retardants measured, according to the paper published in the journal Environment International. However, these across-shift increases were smaller after the studios cleaned the gymnastics studios and replaced the foam blocks with blocks certified as PBDE-free.

Measurements of 3 of the 13 flame retardants were significantly higher on windows in the gymnastics areas as compared with those in other areas, suggesting the potential for airborne exposure. The three highest levels of flame retardants found on gymnastics area windows were also found in the old foam blocks. Although the study found no PBDEs in the new blocks, it did find several other common flame retardants, highlighting the challenges of identifying chemicals in new products.

The health effects associated with flame retardant exposures are not yet well understood. While research on the potential health effects is being done, the authors recommended ways that employees and employers can minimize gymnastics coaches’ airborne and skin exposure to flame retardant: 


Review the foam safety data sheet information or contact the manufacturer about flame retardant content before purchasing new foam equipment, even if the foam is certified as flame-retardant free.


Purchase new foam products that contain little or no flame retardants.


Improve housekeeping practices, including using personal protective equipment during cleaning.

The study took place in 2014 and 2015 as part of the NIOSH Health Hazard Evaluation program. This free program, available upon request, provides information about possible work-related health hazards to workers, employers, and unions.

More information is available:
Occupational Exposure to Polybrominated Diphenyl Ethers (PBDEs) and Other Flame Retardant Foam Additives at Gymnastics Studios: Before, During and After the Replacement of Pit Foam with PBDE-free Foams
NIOSH Pocket Guide to Chemical Hazards: Bromine
NIOSH Health Hazard Evaluation