MEC&F Expert Engineers : BUMBLE BEE FOODS TO PAY $6 MILLION IN DEATH OF WORKER COOKED WITH TUNA CANS IN STERILIZATION OVEN

Wednesday, August 12, 2015

BUMBLE BEE FOODS TO PAY $6 MILLION IN DEATH OF WORKER COOKED WITH TUNA CANS IN STERILIZATION OVEN





The exterior of Bumble Bee Foods' Santa Fe Springs plant is shown in 2012, along with sterilization ovens when a worker was killed in an industrial oven there. 


Posted August 12, 2015, by Melissa Pamer
 
Nearly three years after a 62-year-old employee was cooked to death inside a Bumble Bee Foods industrial oven in Santa Fe Springs, the canned tuna-maker agreed to plead guilty to criminal charges and pay $6 million in the case.

The settlement agreement was announced Wednesday by the Los Angeles County District Attorney’s Office, which said the deal included California’s largest known payout for a workplace safety criminal case involving a single victim.

Two employees who were charged in April alongside the company also agreed to plead guilty and comply with a variety of terms, according to the DA’s office.
The horrific death of Jose Melena of Wilmington occurred Oct. 11, 2012, when he entered a 35-foot cylindrical oven and became inadvertently trapped when coworkers loaded 12,000 pounds of canned tuna into the oven. Workers did not know Melena was inside, according to the DA’s office.

During the two-hour heat sterilization process, the oven’s internal temperature rose to about 270 degrees, the DA’s office had previously said. Melena’s severely burned remains were discovered by a coworker.

His family will get $1.5 million of the $6 million settlement payout.
Bumble Bee will also be required to spend $3 million to replace the outdated tuna ovens with new, automated, pressurized steam cookers that won’t require workers to set inside. Ovens will get video cameras installed, and managers and workers will be required to get safety training.

The company will also pay $750,000 in fees, penalties and court costs.
The DA’s Environmental Enforcement Fund will get $750,000 for the investigation and prosecution of Occupational Safety and Health Administration criminal cases and for improving enforcement related rules.

Bumble Bee has 18 months to comply. After that time, the company will be allowed to plead guilty to misdemeanor willful failure to implement and maintain an effective safety program.

The company must make a public statement admitting guilt, as must two managers who were charged in the case.

Angel Rodriguez of Riverside, the company’s director of plant operations, additionally greed to perform 320 hours of community service, pay approximately $11,400 in fines and penalties, and take classes on safety rules.

Saul Florez of Whittier, Bumble Bee’s former safety manager, pleaded guilty Wednesday to a felony count of willfully violating lockout tagout rules and proximately causing the victim’s death. He was sentenced to three years of probation, along with 30 days of community labor and safety classes. He must pay $19,000 in fines and penalties.

If Florez complies with the plea agreement, his felony conviction may be reduced to a misdemeanor in 18 months.

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BUMBLE BEE FOODS AND PLANT MANAGERS CHARGED IN DEATH OF WORKER COOKED WITH TUNA CANS IN STERILIZATION OVEN. 
APRIL 27, 2015
LOS ANGELES, CALIFORNIA

Bumble Bee Foods and two managers were charged by Los Angeles prosecutors Monday with violating safety regulations in the death of a worker who was cooked in an industrial oven with tons of tuna.

Jose Melena was performing maintenance in a 35-foot-long oven at the company's Santa Fe Springs plant before dawn Oct. 11, 2012, when a co-worker, who mistakenly believed Melena was in the bathroom, filled the pressure cooker with 12,000 pounds of canned tuna and it was turned on.
When a supervisor noticed Melena, 62, was missing, an announcement was made on the intercom and employees searched for him in the facility and parking lot, according to a report by the California Division of Occupational Safety and Health. His body was found two hours later after the pressure cooker, which reached a temperature of 270 degrees, was turned off and opened.

The body was severely burned, reports CBS Los Angeles. The oven is used to sterilize cans of tuna, the station says.

The company, its plant Operations Director, Angel Rodriguez, and former safety manager Saul Florez were each charged with three counts of violating Occupational Safety & Health Administration rules that caused a death.
The charges specify that the company and the two men willfully violated rules that require implementing a safety plan, rules for workers entering confined spaces, and a procedure to keep machinery or equipment turned off if someone's working on it.
Rodriguez, 63, of Riverside, and Florez, 42, of Whittier, could face up to three years in prison and fines up to $250,000 if convicted of all charges, prosecutors said. Bumble Bee Foods faces a maximum fine of $1.5 million.
The state's occupational safety agency previously cited the San Diego-based company for failing to properly assess the danger to employees working in large ovens and fined it $74,000.

Bumble Bee, which has appealed the penalties, said the company improved its safety program after the tragedy.

"We remain devastated by the loss of our colleague Jose Melena in the tragic accident," the company said in a statement. "We disagree with and are disappointed by the charges filed by the Los Angeles district attorney's office."
Florez refused to comment, and messages seeking comment from Rodriguez were not immediately returned.

District Attorney Jackie Lacey said prosecutors and investigators from her office have been going to major industrial accidents to ensure illegal and deadly work practices are prosecuted.

Prosecutions of workplace violations are uncommon - even in fatalities.
The state cited nearly 15,000 workplace violations in 2013, according to the state agency. Of 189 fatality investigations opened that year, the state only referred 29 to prosecutors.

District attorneys only filed charges in 14 cases that year, though some of those charges could have been for cases referred in earlier years. They could have brought charges subsequently for cases filed in 2013.

If OSHA rules had been followed (i.e. Lock-out/Tag-Out) this accident could not have happened. Also, confined space regulations stipulate that there should ALWAYS be someone stationed outside when any employee is working in a confined space. This facility is obviously NOT following minimum OSHA safety procedures to protect their employees.


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Bumble Bee Foods has been fined nearly $74,000 and cited for six safety violations after an employee was cooked to death after being trapped in an industrial pressure cooker.

The citations come seven months after state regulators began investigating the accidental death of Jose Melena, 62, of Wilmington. The father of six had been employed with the company for five years.

According to a 25-page report by the state Division of Occupational Safety and Health, Melena was responsible for loading the 54-inch by 36-foot ovens with 12 rolling metal baskets full of tuna cans. The ovens are used to sterilize aluminum cans and to process the tuna in the cans.

At the start of his 4 a.m. shift on Oct. 11, 2012, Melena was ordered by his supervisor to load one particular oven. Sometime before 5 a.m., according to the report, Melena entered the oven to make a repair or to adjust a chain inside the machine, leaving the pallet jack he was using outside the oven.

At that time, a second employee noticed the unused pallet jacket. Assuming Melena was in the bathroom, the second employee took the machine and loaded the oven with the baskets.

â€Å“Around the same time, the supervisor questioned why the employee was using the pallet jack and began asking employees if they had seen" Melena, the report said.

The report states an announcement was made on the intercom. Workers also began looking for Melena. They discovered that his vehicle was still in the parking lot. After searching for nearly an hour and a half, the boiler operator suggested that they open the last oven that was loaded.

The workers waited about 30 minutes for the oven to cool down before they could open it. Melena's body was eventually found at the exit side of the oven. Firefighters pronounced him dead at the scene.

The Santa Fe Springs tuna company was issued "serious" citations for failing to evaluate and identify the 10 ovens in the production area as hazardous and permit-required spaces.

State officials also faulted the company for not informing workers about the areas with "danger" signs or implementing a program to address safety precautions while working inside the large ovens, as required by law.