MEC&F Expert Engineers : TRUCK FUEL TANK SPILLS DO ADD UP TO SEVERAL MILLIONS OF GALLONS OF SPILLED FUEL OIL PER YEAR. TIME TO MAKE SPILL-PROOF TRUCK FUEL TANKS.

Saturday, April 11, 2015

TRUCK FUEL TANK SPILLS DO ADD UP TO SEVERAL MILLIONS OF GALLONS OF SPILLED FUEL OIL PER YEAR. TIME TO MAKE SPILL-PROOF TRUCK FUEL TANKS.











APRIL 10, 2015

The two fuel tanks of a long-haul truck (located on each side of the tractor) can carry between 100 and more than 140 gallons of fuel oil, each.  This is between 200 and 280 gallons of diesel fuel.  The crankcase holds 11 -15+ gallons or so of lubricant oil.  The radiator holds 6-12 gallons of antifreeze fluid.  

The fuel tanks are also located in an accident and leak prone position in the front right and left of the truck.  Even a simple jackknifing of the truck can cause the tank to spill its contents.  Jack-knifing in which an instability often associated with an empty, or low-weight trailer being towed on a slippery road leads to catastrophic articulation of the joint between tractor and trailer.
Jack-knifing is one of the most significant problems facing truck drivers and a major cause of traffic pile-ups and other multiple-vehicle accidents on major roads.

The regulations require side-mounted fuel tanks to survive a 30 foot drop test, while non side-mounted fuel tanks must survive a 10 foot drop test. Clear specifications are given as to what constitutes a successful drop test and how to conduct the test. 

The regulations also require, among other things, that fuel tanks pass a leakage test and a flame test.  However, the regs do not include a pierce test.  

The majority of diesel tanks manufactured today are made of steel; however truck operators may elect to choose aluminum fuel tanks when replacing older tanks on their vehicles.  Aluminum offers advantages of lighter weight and resistance to corrosion, but they are the ones that are prone to piercing during crashes and other collisions with fire hydrants, road debris, and other protruding objects.

Fuel tanks are safer if they are located in a protected zone forward of the rear axle, and also by using anti-puncture shields and internal tough-skin fuel cell bladders, and by eliminating the sharp bolts, brackets, and edges of the "hostile environment" around the fuel tank.  However, as most people can attest to, the 200 gallon aluminum tanks and other fuel tanks are most of time not protected by anti-puncture shields.

Considering that there are few thousands spills from trucks during crashes, jackknifing or other incidents, it can be easily seen that we have several million gallons of fuel being released into the roads and the environment every year.